Weller WTBR 1000 Robot Soldering

Weller WTBR 1000 Robot Soldering

Weller WTBR 1000 Robot Soldering

More than half a cen­tury of ex­pe­ri­ence in sol­der­ing and su­pe­ri­or­ity in in­no­va­tion, al­lows us to take our cus­tomers to the next step in achiev­ing pro­duc­tion ex­cel­lence. The new WTBR 1000

LED illuminated camera enables high-precision soldering with superior quality control

“On point “solder feeder next to the iron smoothly pulls the solder wire through the tube.

Safety cover fully encloses the integrated fume extraction system, protecting the user, work piece and equipment

Working area allows maximum flexibility (Drawer height 100 mm)

High­est sol­der­ing pre­ci­sion and su­pe­rior re­li­a­bil­ity

  • The Weller WTBR 1000 Robot Soldering is equipped with Weller‘s high per­for­mance Tech­nol­ogy Line sol­der­ing tools, en­sur­ing con­sis­tent qual­ity of sol­der joints.
  • The sol­der feeder is de­signed to be in close prox­im­ity to the work­piece (PCB), pulling the wire rather than push­ing it through the feeder tube.
  • The ro­bust and sturdy con­struc­tion en­sures that no sud­den move­ments or vi­bra­tions neg­a­tively af­fect the work­piece, the com­po­nents or the tools.

Max­i­miz­ing pro­duc­tiv­ity, low­er­ing cost

  • A dou­ble drawer sys­tem al­lows con­tin­u­ous pro­duc­tion thereby pro­vid­ing much higher process through­put, im­prov­ing pro­duc­tiv­ity and of­fer­ing flex­i­bil­ity.
  •  The WTBR 1000 allows up to 50% cost saving versus hand soldering.

Easy to learn and use soft­ware

  • The WTBR 1000 is op­er­ated with easy to learn and use soft­ware, en­abling op­er­a­tors to start using the unit com­fort­ably and quickly.
  • It is easy to switch from one op­er­a­tor to an­other, with min­i­mum time lost and with­out un­nec­es­sary train­ing ex­penses.

Fully-en­closed sys­tem of­fers triple pro­tec­tion

  • Being a fully-en­closed sys­tem, with in­te­grated fume ex­trac­tion, the WTBR 1000 Bench­top Robot al­lows our cus­tomers to achieve the high­est level of safety: pro­tect­ing the op­er­a­tor, the work­piece (PCB) and the ma­chine.
  • The fully-enclosed system provides a complete and CE-compliant solution to the customer

AUTOMATED SOLDERING STEP-BY-STEP

Move to cleaning position
The soldering head moves to the cleaning position and cleans the tip in the tip cleaner.

Remove solder supply while heating
The wire feeder is quickly retracted from the solder joint while the heat continues to be applied.

Move to working position
The soldering head leaves the cleaning position and moves to the working position.

Remove heat source
The soldering tip retracts from the solder joint and is ready for the next soldering task.

Pre-tin tip / Preheat joint / Solder
Uniquely WELLER®: a small, precise amount of solder wire is smoothly pulled, not pushed (as is conventional practice) onto the hot soldering tip to create a good thermal bridge for the soldering process:

  • The tip is in direct contact with the
    components to be soldered
  • The temperature and force applied
    to the joint is controlled
  • While heating, solder is added
  • Programmed parameters precisely
    control the entire soldering process,
    including the solder wire‘s speed
    and quantity

CLEANING TOOL  PROCESS  

1. The brushes start rotating
2. Soldering tip moves down into the brushes, then moves sideways across the brushes (user defined)
3. The tip remains for a period of time in the brushes (user defined)
4. The soldering tip retracts out of the brushes
5. The brushes stop rotating

Weller WTBR 1000 Robot Soldering