Kolver CA Series

CA screwdrivers are designed for automated and fixtured applications.
They feature:
– Aluminum body for easy and quick clamp;
– Special wiring for specific use with SG controllers with remote start and reverse and torque signal.

The PLUTO..CA/FN2 series incorporates the PLUTO DC-controlled electric screwdriver design, supplied in a inline aluminium housing for flange mounting applications. The DC motor and solid state controls of the PLUTO are ideal for automated high volume/ high duty applications.
KBL brushless screwdrivers are also available in /FN version.
Flange and telescopic spindle available together or separately.

On request, PLUTO20CA and PLUTO35CA screwdrivers are available in SR version: with start and reverse buttons on the aluminium body (see PLUTO page).
Equipment supplied with all models:
– 2.5m cable with plug for controller.

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Fixture Mount Screwdrivers / PLUTO Series

PLUTO Screwdrivers for Automation | Torque range 0.5 − 50 Nm

PLUTO CA screwdrivers are designed for automated and fixtured applications. Whether you’re working with a robot or adapting your assembly line to Industry 4.0 standards, we have the right solution for automation in all its forms.

Long-lasting quality

LUTO® Screwdrivers feature an innovative coreless motor with low inertia and friction and absence of iron losses for extreme efficiency and extended life. Planetary gearboxes are made of high-quality composite materials for excellent accuracy and repeatability throughout the wide 0.5 – 50 Nm torque range.

Perfect for automatic machines

PLUTO CA are supplied in an aluminium body for a quick and easy integration with automatic machines and screwfeeding systems. PLUTO tools in CA/FN version are equipped with a flange mount and reciprocating spindle for high volume/high duty applications.

Robotic applications

Our PLUTO CA screwdrivers can be easily interfaced with robots. The EDU2AE screwdriver controller connects to robots to determine screw speed, torque and time out. The controller sends a signal to the robot when the screw reaches the specified torque.

Industry 4.0 ready

Simply connect the screwdriver controller to your PLC, robot or machine through the proper connectors to manage input/output signals such as start, stop, error and more. You can also get data reports of the full tightening procedure on advanced control units like EDU2AE/TOP/E and EDU2AE/TOP/TA.

Available Housings

ALUMINIUM BODY (PLUTO CA and PLUTO CA/N) – Specifically designed for automation. Easy to install on any machine or robot.

ALUMINIUM BODY WITH FLANGE MOUNT (PLUTO CA/FN and PLUTO CA/FN2) – Ideal for automated high volume/high duty applications. Flange and telescopic spindle available together or separately.

Aluminium housing PLUTO Screwdrivers

Code Model Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
130303 PLUTO3CA 0.5 – 3 370 – 1300 168 x 40 0.50 Hex 1/4”
133206 PLUTO6CA 0.85 – 6 200 – 850 168 x 40 0.50 Hex 1/4”
133211/N PLUTO10CA/N 1.5 – 10 110 – 600 168 x 40 0.50 Hex 1/4”
133216/N PLUTO15CA/N 2.0 – 15 60 – 320 168 x 40 0.50 Hex 1/4”
133221 PLUTO20CA 3.0 – 20 50 – 200 232 x 47 1.10 Sq 3/8”
133236 PLUTO35CA 3.0 – 35 40 – 140 247 x 57 1.50 Sq 3/8”
13325 PLUTO50CA 5.0 – 50 20 – 90 252 x 57 1.50 Sq 1/2”

Aluminium housing PLUTO Screwdrivers with flange mount

Code Model Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
130303/FN2 PLUTO3CA/FN2 0.5 – 3 370 – 1300 268 x 40 0.70 Sq 3/8”
130303/FN2/1-4 PLUTO3CA/FN2/1-4 0.5 – 3 370 – 1300 247 x 40 0.70 Hex 1/4”
133206/FN2 PLUTO6CA/FN2 0.85 – 6 200 – 850 268 x 40 0.70 Sq 3/8”
133206/FN2/1-4 PLUTO6CA/FN2/1-4 0.85 – 6 200 – 850 247 x 40 0.70 Hex 1/4”
133211/FN2 PLUTO10CA/FN2 1.5 – 10 110 – 600 268 x 40 0.70 Sq 3/8”
133211/FN2/1-4 PLUTO10CA/FN2/1-4 1.5 – 10 110 – 600 247 x 40 0.70 Hex 1/4”
133216/FN2 PLUTO15CA/FN2 2.0 – 15 60 – 320 268 x 40 0.70 Sq 3/8”
133221/FN PLUTO20CA/FN 3.0 – 20 50 – 200 323 x 47 1.35 Sq 3/8”
133236/FN PLUTO35CA/FN 3.0 – 35 40 – 140 338 x 57 1.95 Sq 3/8”
133250/FN PLUTO50CA/FN 5.0 – 50 20 – 90 351 x 57 1.95 Sq 1/2”

Control units for PLUTO Screwdrivers

Code Model Single Program Torque Value in Nm Serial Port Multitorque  (8P-sets)  PC.Software Weight kg Dimensions.mm
032000 EDU2AE 2.40 195 x 170 x 110
032000/HPRO EDU2AE/HPRO 2.40 195 x 170 x 110
032000/TOP EDU2AE/TOP 2.50 190 x 205 x 120
032000/TOP/E EDU2AE/TOP/E 2.50 190 x 205 x 120

Fixture Mount Screwdrivers / Torque & Angle Series

Torque & Angle Screwdrivers for Automation | Torque range 0.02 − 50 Nm

Automation requires accurate torque controlling techniques. TA automated systems feature advanced monitoring strategies such as torque and rotation angle of the screw, for precise torque and angle control on all automated operations.

The Torque/Angle Control

The main parameters to be controlled are the tightening torque and the rotation angle of the screw, either with torque or angle priority. The screwdriver stops automatically when the pre-set angle and torque value have been reached and an indication of OK cycle (green led turned on) is given, otherwise a red led turns on if the tightened screw doesn’t match the pre-set parameters. The final torque and angle values are also displayed.

Easy interface

TA Screwdrivers work in combination with EDU2AE/TOP/TA control units, which allow to set, change and save all parameters via PC, USB key and a wide range of I/O connections for an easy interface with your PLC, robot or machine.

Plenty of options

PLUTO, MITO and NATO automated torque & angle screwdrivers cover a wide torque range of 0.1-50 Nm: choose the tool that best suits your application and set the desired working cycle through TOP/TA control units. You can set 8 independent programs either directly on control unit or remotely. TA automated screwdrivers give you total control over automated applications.

Industry 4.0

Interconnection, automatic control and continuous monitoring are fundamental aspects of Industry 4.0. Through EDU2AE/TOP/TA control units you can easily manage input and output signals such as start, stop, error and more. You can also get data reports of the full tightening procedure on PC, USB key or serial connection.

 EDU2AE/TOP/TA Torque and Angle Functionalities

Aluminium housing TA Screwdrivers

Code Model Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
163015/TA NATO15CA/TA 0.02 – 0.27 100 – 700 150 x 25 0.18 Half moon 4 mm
163050/TA NATO50CA/TA 0.05 – 0.5 50 – 700 150 x 25 0.18 Hex 1/4”
170016/TA MITO15CA/TA 0.35 – 1.5 450 – 850 193 x 32 0.36 Hex 1/4”
130303/TA PLUTO3CA/TA 0.5 – 3 370 – 1300 168 x 40 0.50 Hex 1/4”
133206/TA PLUTO6CA/TA 0.85 – 6 200 – 850 168 x 40 0.50 Hex 1/4”
133211/TA PLUTO10CA/TA 1.5 – 10 110 – 600 168 x 40 0.50 Hex 1/4”
133216/TA PLUTO15CA/TA 2.0 – 15 60 – 320 168 x 40 0.50 Hex 1/4”
133221/TA PLUTO20CA/TA 3.0 – 20 50 – 200 232 x 47 1.10 Sq 3/8”
133236/TA PLUTO35CA/TA 3.0 – 35 40 – 140 247 x 57 1.50 Sq 3/8”
133250/TA PLUTO50CA/TA 5.0 – 50 20 – 90 252 x 57 1.50 Sq 1/2”

Aluminium housing TA Screwdrivers with flange mount

Code Model Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
170016/FN/TA MITO15CA/FN/TA 0.35 – 1.5 450 – 850 271 x 32 0.40 Hex 1/4”
130303/FN2/TA PLUTO3CA/FN2/TA 0.5 – 3 370 – 1300 268 x 40 0.70 Sq 3/8”
130303/FN2/TA/1-4 PLUTO3CA/FN2/TA/1-4 0.5 – 3 370 – 1300 247 x 40 0.70 Hex 1/4”
133206/FN2/TA PLUTO6CA/FN2/TA 0.85 – 6 200 – 850 268 x 40 0.70 Sq 3/8”
133206/FN2/TA/1-4 PLUTO6CA/FN2/TA/1-4 0.85 – 6 200 – 850 247 x 40 0.70 Hex 1/4”
133211/FN2/TA PLUTO10CA/FN2/TA 1.5 – 10 110 – 600 268 x 40 0.70 Sq 3/8”
133211/FN2/TA/1-4 PLUTO10CA/FN2/TA/1-4 1.5 – 10 110 – 600 247 x 40 0.70 Hex 1/4”
133216/FN2/TA PLUTO15CA/FN2/TA 2.0 – 15 60 – 320 268 x 40 0.70 Sq 3/8”
133221/FN/TA PLUTO20CA/FN/TA 3.0 – 20 50 – 200 323 x 47 1.35 Sq 3/8”
133236/FN/TA PLUTO35CA/FN/TA 3.0 – 35 40 – 140 338 x 57 1.95 Sq 3/8”
133250/FN/TA PLUTO50CA/FN/TA 5.0 – 50 20 – 90 351 x 57 1.95 Sq 1/2”

Control units for TA Screwdrivers

Code Model NATO TA Series PLUTO,MITO TA Series Serial Port Multitorque (8 P-sets) Computer Interface Torque & Angle Weight kg Dimensions mm
031000/TOP/NT/TA EDU2AE/TOP/NT/TA 2.00 190 x 205 x 120
032000/TOP/TA EDU2AE/TOP/TA 2.50 190 x 205 x 120

Fixture Mount Clutch Screwdrivers / KBL Series

KBL Screwdrivers for Automation | Torque range 0.04 − 4 Nma

KBL CA Screwdrivers combine state-of-the-art brushless motors with an aluminium housing for quick and easy installation on robots and automatic machines.

Designed for automation

KBL CA tools are supplied in an aluminium body for a quick and easy integration with automatic machines and screw feeding systems. KBL tools in CA/FN version are equipped with a flange mount and reciprocating spindle for high-intensity applications.

Easy to install and operate

Each KBL CA screwdriver works in combination with an EDU1BL/SG control unit. Its electronic control circuit cuts the power supply to the screwdriver motor in response to the clutch action, as soon as the pre-set torque has been reached. KBL’s torque clutch only needs to be set once and guarantees accurate repeatability on any kind of joint.

Industry 4.0 with KBL

Transitioning to Industry 4.0 is easy with KBL CA screwdrivers. They can be easily connected to robots or automatic machines through their EDU 1BL/SG controller’s proper connectors to manage input/output signals such as start, stop, error and more.

No maintenance required

Automation requires tools capable of keeping high quality standards, even on heavy-duty applications.  KBL Screwdrivers combine Swiss brushless motors with magnetic clutch switches for a real maintenance -free solution. The absence of maintenance operations guarantees high productive continuity

For clean-room environments

KBL screwdrivers are perfect for automated applications requiring cleanroom standards. No brushes means zero emissions of carbon dust or other pollutants into the working environment, which guarantees high-quality assembly on any joint.

Available Housings

ALUMINIUM BODY (KBL CA) – Specifically designed for automation. Easy to install on any machine or robot.

ALUMINIUM BODY WITH FLANGE MOUNT (KBL CA/FN) – Ideal for automated high volume/high duty applications. Flange and telescopic spindle available together or separately.

Robotic application

SCAN TO WATCH

Aluminium housing KBL Screwdrivers

Code Mode Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
190004/CA KBL04FR/CA 0.04 – 0.4 700 – 1150 257 x 40 0.60 Hex 1/4″
190015/CA KBL15FR/CA 0.4 – 1.5 700 – 1150 257 x 40 0.60 Hex 1/4″
190030/CA KBL30FR/CA 0.7 – 3 700 – 1150 264 x 40 0.75 Hex 1/4″
190040/CA KBL40FR/CA 0.9 – 4 400 – 700 264 x 40 0.75 Hex 1/4″

Aluminium housing KBL Screwdrivers with flange mount

Code Model Torque Nm RPM min-max Dimensions mm Weight kg Bit Drive
190004/CA/FN KBL04FR/CA/FN 0.04 – 0.4 700 – 1150 330 x 40 0.65 Hex 1/4″
190015/CA/FN KBL15FR/CA/FN 0.4 – 1.5 700 – 1150 330 x 40 0.65 Hex 1/4″
190030/CA/FN KBL30FR/CA/FN 0.7 – 3 700 – 1150 338 x 40 0.80 Hex 1/4″
190040/CA/FN KBL40FR/CA/FN 0.9 – 4 400 – 700 338 x 40 0.80 Hex 1/4″

Control unit for KBL CA Screwdrivers

Code Model Ramp Option Settable Speed I/O Signals Serial Print Screw Count  Min-Max Run Time Weight kg Dimensions mm
003000/SG EDU1BL/SG with ACE with ACE with ACE 0.60 138 x 118 x 67
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