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PCB/Stencils cleaner

PBT HyperSWASH

HyperSWASH III

PCB Cleaning: Top-end solution for customers looking for both high quality cleaning result and high throughput with focus on data management and automation. This machine can provide maximum data output with minimum human interaction.
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Application: High Density & Standard SMD Assemblies​
Capacity: High Volume​
Contamination Solubility: Easy to Hard

HyperSWASH III

Mechanical Cleaning: Fully automatic cleaning machine for precise micromechanical parts or components with flat geometry. Available with the automatic batch loading or direct robotic loading of parts into the chamber.

Application: Flat structures​
Capacity: High Volume​
Contamination Solubility: Moderate to Hard

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PBT HYPERSWASH

PCB/STENCILS CLEANER

CLEANING WITH HyperSWASH

Exceptional concept of multiple configuration
TWINGO for the highest performance
COMBO for maximum cleaning capacity
Closed Loop Zero Drain system
Linear Direct Spray
Linear Tangent Spray
Effective Hot Air Knife Direct Dry
Illuminated chamber
Glass door panel for visual control
3 fully separated liquid loops
100% closed loop filtration
Two self-sustaining rinse loops
Advanced options of water utilization
Adaptive rinse water quality control
Various cleaning agent compatibility
Low consumption of chemicals and water
Standard and customized PCBA fixtures
Touchscreen interface with Windows OS
Multilanguage selection
Statistical process control (SPC)
Data logging and barcode traceability
AAD Automatic adaptive dosing of cleaning agent
Concentration sensor ZESTRON® EYE or KYZEN ANALYST™

USABLE SPACE OF CHAMBER

FILTRATION

Developed to match modern cleaning agents
Wash loop is closed and fully filtrated process
Filtration extends the bath life to lower the process costs
Various efficient ways of processing contaminated rinse loop water
Rinse loops are flexible by design to meet various process and environmental requirements

INTEGRATED CLOSED FILTRATION

Integrated chemical filters keep the machine footprint exceptionally compact
First rinse filtration fully separated from second rinse
Special patented filtration strategy for the highest flow
Ideal for zero drain requirements

EXTERNAL CASCADE FILTRATION

Regular refresh of DI water from external source to second rinse tank
Regularly drains used water from the first rinse tank
Just small dose of high quality DI water needed to keep the highest quality of rinse
Adapted for high volume cleaning when external filtration is available

CLAMPING

Wide range of standard fixtures and adaptors for any types of PCBAs
PBT Works can additionally custom design any special clamping fixture required

TWINGO DOUBLE FRAME HOLDER

Configuration for the highest performance
Stainless telescopic adapter to hold two frames
Easy handling of frames outside the chamber

COMBO MULTI LEVEL BASKET

Unique design for required number of baskets
Stainless wire racks in each basket to accommodate high amount of electronic assemblies
Best for high volume cleaning
Quick and easy loading of PCBAs
Customization available

BASKETS FOR ANY PCBA

Stainless wire baskets for quick and easy loading of PCBAs
Available in various sizes
Quick exchange of basket types – no tool needed

HORIZONTAL BARS WITH SPRINGS

According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
Bars are quickly and easily adjustable in vertical direction with no need of tool

SLIDE-IN FIXTURES FOR SINGLE FORMATS

Vertical bars with plastic slide-in fixtures can speed up the loading process
Easy and quick operation
Precisely adjustable spacing in-between bars
Plastic slide-in fixtures available in various dimensions
Only available upon request

FIXTURES FOR CERAMICS

Ceramic substrates can be secured on specially designed bars with wire springs for firm yet fine fixation
Frame with fixed bar spacing offers gentle handling
Available only upon request

PROCESS CONTROL FEATURES

Top quality cleaning requires powerful and perfectly stable process
HyperSWASH software provides very detailed programming
Full range of data monitoring to assure high repeatability of results

ILLUMINATED CHAMBER

Full size glass door panel allows for complete visual control
LED enlightenment of machine chamber as unique feature of HyperSWASH
Cleaning process can be directly monitored and quickly optimized either for speed or for best results

INTUITIVE TOUCHSCREEN INTERFACE

All process parameters can be set and operated on machine touchscreen
Stores up to 100 programs
Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
Process steps may contain up to 5 substeps for perfect setup
Indication of real level of liquid in each tank
Chemical resistant level sensors designed by PBT Works
Process messages, warnings and errors are clearly displayed
All parameters and messages are saved on a simple log
All process parameters can be easily viewed in graphs
OS available in several different languages

BAR CODE TRACEABILITY

Barcode reader for product identification
Automatic selection of cleaning program through barcode
Complete archiving of barcodes with process parameters
Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)

CONCENTRATION MONITORING ZESTRON® EYE

Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
Data from ZESTRON® EYE are fully integrated in the machine software
Designed for ZESTRON cleaning agents
Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN ANALYST™

Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
Advanced data analytics system designed for all chemistries
Data from KYZEN ANALYST™ are fully integrated in the machine software
Process parameters can be set and viewed on the unit touchscreen

AUTOMATIC ADAPTIVE DOSING

Applicable for absolute control of wash process
Automatic system ensures stable concentration of cleaning agent
AAD unit integrated inside the machine body
Can be added to cleaning machine additionally
The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

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