PBT HYPERSWASH
PCB/STENCILS CLEANER
CLEANING WITH HyperSWASH
Exceptional concept of multiple configuration
TWINGO for the highest performance
COMBO for maximum cleaning capacity
Closed Loop Zero Drain system
Linear Direct Spray
Linear Tangent Spray
Effective Hot Air Knife Direct Dry
Illuminated chamber
Glass door panel for visual control
3 fully separated liquid loops
100% closed loop filtration
Two self-sustaining rinse loops
Advanced options of water utilization
Adaptive rinse water quality control
Various cleaning agent compatibility
Low consumption of chemicals and water
Standard and customized PCBA fixtures
Touchscreen interface with Windows OS
Multilanguage selection
Statistical process control (SPC)
Data logging and barcode traceability
AAD Automatic adaptive dosing of cleaning agent
Concentration sensor ZESTRON® EYE or KYZEN ANALYST™
USABLE SPACE OF CHAMBER
FILTRATION
Developed to match modern cleaning agents
Wash loop is closed and fully filtrated process
Filtration extends the bath life to lower the process costs
Various efficient ways of processing contaminated rinse loop water
Rinse loops are flexible by design to meet various process and environmental requirements
INTEGRATED CLOSED FILTRATION
Integrated chemical filters keep the machine footprint exceptionally compact
First rinse filtration fully separated from second rinse
Special patented filtration strategy for the highest flow
Ideal for zero drain requirements
EXTERNAL CASCADE FILTRATION
Regular refresh of DI water from external source to second rinse tank
Regularly drains used water from the first rinse tank
Just small dose of high quality DI water needed to keep the highest quality of rinse
Adapted for high volume cleaning when external filtration is available
HORIZONTAL BARS WITH SPRINGS
According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
Bars are quickly and easily adjustable in vertical direction with no need of tool
INTUITIVE TOUCHSCREEN INTERFACE
All process parameters can be set and operated on machine touchscreen
Stores up to 100 programs
Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
Process steps may contain up to 5 substeps for perfect setup
Indication of real level of liquid in each tank
Chemical resistant level sensors designed by PBT Works
Process messages, warnings and errors are clearly displayed
All parameters and messages are saved on a simple log
All process parameters can be easily viewed in graphs
OS available in several different languages
BAR CODE TRACEABILITY
Barcode reader for product identification
Automatic selection of cleaning program through barcode
Complete archiving of barcodes with process parameters
Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)
CONCENTRATION MONITORING ZESTRON® EYE
Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
Data from ZESTRON® EYE are fully integrated in the machine software
Designed for ZESTRON cleaning agents
Process parameters can be set and viewed on the unit touchscreen
CONCENTRATION MONITORING KYZEN ANALYST™
Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
Advanced data analytics system designed for all chemistries
Data from KYZEN ANALYST™ are fully integrated in the machine software
Process parameters can be set and viewed on the unit touchscreen
AUTOMATIC ADAPTIVE DOSING
Applicable for absolute control of wash process
Automatic system ensures stable concentration of cleaning agent
AAD unit integrated inside the machine body
Can be added to cleaning machine additionally
The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring
