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PCB washing machine

PBT CompaCLEAN

CompaCLEAN III

PCBA Cleaning: For customers with preference of traditional dishwasher style machine, CompaCLEAN provides the type of cleaning many are accustomed to while minimizing the shadow effect thanks to unique linear tangent spray technology. PCBs are loaded just like plates into a typical kitchen dishwasher.

Application: Standard SMD Assemblies. ​
Capacity: Medium Volume​
Contamination Solubility: Easy to Moderate

CompaCLEAN II

Maintenance Cleaning: Automatic maintenance cleaning machine. Three step process in one chamber to handle your tools. Heated liquids and air drying ensures much faster and better results compared to manual cleaning.  ​
Compact automated cleaning system.​ 

Application: Pallets​
Capacity: Medium Volume​
Contamination Solubility: Easy to Moderate

Mechanical Cleaning: Compact automatic washer for medium size mechanical parts. Four step process including drying.​

Application: 3D structures​
Capacity: Small Volume​
Contamination Solubility: Easy to Moderate

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PBT COMPACLEAN

PCB WASHING MACHINE

APPLICATION

  • De fluxing, removing activators and resin residues
  • Cleaning contamination from handling and board manufacturing
  • Cleaning second side misprints on complex assemblies
  • Cleaning before conformal coating
  • Cleaning of soldering pallets
  • Fine degreasing of mechanical parts

CLEANING WITH CompaCLEAN

  • SINGLE or DOUBLE capacity racks
  • High volume batch size
  • Closed loop zero drain system
  • Uniform spray coverage with high stroke oscillating rack
  • Fixed nozzle system
  • Powerful hot air dryer
  • Cascade filtration
  • Compatible with wide range of chemistry
  • Small footprint
  • 100% closed loop filtration
  • Double rinse option
  • Glass door panel for visual control
  • Wide range of standard and customized PCBA fixtures
  • Up to 3 fully separated liquid loops
  • Outstanding options of water utilization
  • Touchscreen interface with Windows OS
  • Simple programming
  • Complete data logging and optional bar code traceability
  • Week program with automatic start
  • Multi language selection
  • AAD Automatic adaptive dosing of cleaning agent
  • Concentration sensor ZESTRON® EYE or KYZEN ANALYST™

USABLE SPACE OF CHAMBER

Filtration

  • Developed to match modern cleaning agents
  • Wash loop is closed and fully filtrated process
  • Filtration extends the bath life to lower the process costs
  • Various efficient ways of processing contaminated rinse loop water
  • Rinse loops are flexible by design to meet various process and environmental requirements

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint relatively small
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning and zero drain requirements

EXTERNAL CLOSED FILTRATION

  • External closed loop high capacity chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning and zero drain requirements

INTEGRATED SEMI-OPEN FILTRATION

  • Semi-open first rinse loop
  • Integrated second rinse chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning with possible drainage of rinse water

EXTERNAL CASCADE FILTRATION

  • Regularly refills fresh DI water from external source to second rinse tank
  • Regularly drains used water from the first rinse tank
  • Perfect for high volume cleaning when external filtration is available

EXTERNAL FILTRATION

  • Regularly refills fresh DI water from external source to rinse tank
  • Regularly drains used water from rinse tank
  • Perfect for high volume maintenance cleaning

CLAMPING

  • Wide range of standard fixtures and adaptors for any type of PCBAs and soldering pallets
  • PBT Works can additionally custom design any special clamping fixture required

BASKETS FOR ANY PCBA

  • Stainless wire baskets for quick and easy loading of PCBAs
  • Available in various sizes
  • Quick exchange of basket types – no tool needed

DOUBLE RACK FOR PCBAs

  • Additional stainless wire rack for double capacity
  • Fits on top of the single rack
  • Variety of adjustable separators to match any PCBA size
  • Ideal for batch cleaning

HORIZONTAL BARS WITH SPRINGS

  • Adjustable fixtures for very small PCBAs
  • Improves spray effect on complicated assemblies
  • Fits into the single rack

RACK FOR SOLDERING PALLETS

  • Stainless wire rack for quick and easy loading of pallets
  • Adjustable separators to match any pallet size

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH software provides very detailed programming
  • Full range of data monitoring to assure high repeatability of results

ILLUMINATED CHAMBER

  • Optional glass door allows for visual control
  • Illuminated machine chamber
  • Cleaning process can be directly monitored and quickly optimized either for speed or for best results

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Indication of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • All process parameters can be easily viewed in graphs
  • OS available in several different languages

BAR CODE TRACEABILITY

  • Barcode reader for product identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)

CONCENTRATION MONITORING ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

AUTOMATIC ADAPTIVE DOSING

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