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PCB/Stencil Washing Machine

PBT SuperSWASH

SuperSWASH III

PCB Cleaning: Ideal machine for customers looking for the best cleaning results without the need for automation or very high throughput. Best solution for medium to low quantity of complex products that need to be cleaned perfectly.​

Application: High Density SMD Assemblies​
Capacity: Low to Medium Volume​
Contamination Solubility: Easy to Hard

SuperSWASH II

Stencil Cleaning: High capacity, durable stencil, squeegee and misprinted PCB cleaning machine. Suitable for larger production facilities. Able to clean 10 stencils per hour.

Application: High Precision SMD Stencils, Wafer Stencils, Squeegees​
Capacity: High Volume​
Contamination Solubility: Hard

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PBT SUPERSWASH

PCB/STENCIL WASHING MACHINE

  • Defluxing, removing activators and resin residues
  • Cleaning contamination from handling and board manufacturing
  • Cleaning highly populated electronic assemblies with low standoff components such as BGA, CSP, LGA, MELF etc.
  • Cleaning of power electronics
  • Cleaning electronic assemblies requiring extra short process time
  • Cleaning second side misprints on complex assemblies
  • Cleaning before conformal coating
  • Cleaning before wire bonding

FILTRATION

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated.
  • Various ways of processing of contaminated rinse loop water.
  • Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements.

INTEGRATED SEMI-OPEN FILTRATION

  • Integrated chemical filters keep the machine footprint as small as possible
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for low volume cleaning and zero drain requirements

INTEGRATED SEMI-OPEN FILTRATION

  • Semi-open first rinse loop
  • Integrated second rinse chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning with possible draining of rinse water

EXTERNAL CLOSED FILTRATION

  • External closed loop high capacity chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Optimal for high volume cleaning and zero drain requirements

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

BASKETS FOR ANY PCBA

  • Stainless wire baskets for quick and easy loading of PCBAs
  • Available in various sizes
  • Quick exchange of basket types – no tool needed

HORIZONTAL BARS WITH SPRINGS

  • According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
  • PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
  • Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
  • Bars are quickly and easily adjustable in vertical direction with no need of tool

SLIDE-IN FIXTURES FOR SINGLE FORMATS

  • Vertical bars with plastic slide-in fixtures can speed up the loading process
  • Easy and quick operation
  • Precisely adjustable spacing in-between bars
  • Plastic slide-in fixtures available in various dimensions
  • Only available upon request

FIXTURES FOR CERAMICS

  • Ceramic substrates can be secured on specially designed bars with wire springs for firm yet fine fixation
  • Frame with fixed bar spacing offers gentle handling
  • Available only upon request

DEK VECTORGUARD HOLDER

  • Slide-in adaptor for DEK VectorGuard stencil
  • Fast changeover of stencil by tilt joint directly in the machine chamber

CUSTOMIZED FIXTURES

  • PBT Works can custom design and deliver any special fixture required for any substrate, assembly or other

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH software provides very detailed programming
  • Full range of data monitoring to assure high repeatability of results

ILLUMINATED CHAMBER

  • Full size glass door panel allows for complete visual control
  • Illuminated back wall in machine chamber as unique feature of SuperSWASH
  • Cleaning process can be directly monitored and quickly optimized either for speed or for best results
PCB/Stencil Washing Machine

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Indication of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • All process parameters can be easily viewed in graphs
  • OS available in several different languages

BAR CODE TRACEABILITY

  • Barcode reader for product identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)

CONCENTRATION MONITORING ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

AUTOMATIC ADAPTIVE DOSING

  • Applicable for absolute control of wash process
  • Automatic system ensures stable concentration of cleaning agent
  • The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

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